Integration of intelligent caliper tools into measurement systems for technical control under industry 4.0-5.0 conditions
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Published:
Jan 25, 2026
Keywords:
intelligent measurement systems, caliper tools, technical control, digital calipers, Industry 4.0, Industry 5.0, IoT, Smart Manufacturing, metrology, computerized measuring instruments, production digitalization, self-calibration.
Main Article Content
Abstract
This article explores modern approaches to technical control using intelligent caliper tools as key components of digital measurement systems. A systematic classification of caliper tool types is presented, along with a comprehensive techno- metrological analysis and the identification of their functional characteristics in line with current industrial requirements. Special attention is given to digital, electronic, and computerized caliper tools compatible with the Industry 4.0–5.0 concept: devices supporting data transmission, automatic calibration, self-diagnostics, and integration into cloud-based and mobile computing environments. An original correlation model of the evolution of caliper tools in the context of Industrial Revolutions is proposed, illustrating the gradual transition from mechanical to smart devices. It is shown that the implementation of intelligent caliper tools enhances measurement accuracy, enables automation of control processes, reduces human error, and creates prerequisites for the deployment of Smart Manufacturing. The research findings may be useful in the development of cyber-physical quality control systems, as well as in the educational process of technical specialties.
Article Details
How to Cite
Pizintsali, L., Aleksandrovska, N., Rossomakha, O., Rossomakha, O., Dimova, S., & Rabochaya, T. (2026). Integration of intelligent caliper tools into measurement systems for technical control under industry 4.0-5.0 conditions. Herald of the Odesa National Maritime University, (78), 271-296. https://doi.org/10.47049/2226-1893-2025-4-271-296
Section
Problems of training
References
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17. DSTU EN ISO 13385-1:2018. Tekhnichni vymohy do GPS. Chastyna 1. Shtanhenetsyrkuli [Calipers. Design and metrological characteristics]. Kyiv: Minekonomrozvytku Ukrainy. 33 p.
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21. Shtanhenetsyrkul ADA Mechanic 150 Pro (A00380) [Digital caliper]. Tokarev.in.ua. Retrieved from https://tokarev.in.ua/catalog
22. Jonnesway MTC1150 Mechanical Caliper 150 mm [Digital source]. Retrieved from https://kulibin.com.ua/ua/catalog/shtangentsirkuli/jonnesway-mtc1150/
23. Vorel 150 mm Electronic Caliper. WorldOfTools. Retrieved from https://worldoftools.com.ua
24. Shtanhenetsyrkul SHCKNK-1000/300 Mykronnyi Kompiuteryzovanyi [Electronic caliper]. Retrieved from https://microtech-ua.com
25. ShCC-I Digital Calipers. Retrieved from https://microtech-ua.com
26. Center Distance Measuring Digital Caliper. Retrieved from https://microtech-ua.com
27. Universal Digital Caliper ShCCU. Retrieved from https://microtech-ua.com
28. Digital Caliper Limited Edition «RAZOM DO PEREMOGY». Retrieved from https://microtech-ua.com/index.php?id_product=11773&controller=product&id_lang=2
2. Sazhniov, V.M., & Oleksiienko, O.V. (2020). Metodychni vkazivky do laboratornoi roboty «Vymiriuvannia liniinykh rozmiriv detalei shtanheninstrumentom» [Methodical instructions for laboratory work «Measurement of linear dimensions of parts with a caliper»]. Zaporizhzhia: NU «Zaporizka politekhnika». 12 p.
3. Vasylkovska, I.O., & Filipova, M.V. (2024). Metrologiia ta standartyzatsiia: laboratornyi praktykum [Metrology and Standardization: Laboratory Practicum]. Kyiv: KPI im. Ihoria Sikorskoho. 46 p. PDF.
4. Borysenko, M.V., Tishkin, V.V., Kravchenko, I.I., & Zadorozhna, A.Yu. (2023). Development of recommendations for restoration and replacement of lost measuring equipment with domestic and foreign analogues. Zbirnyk naukovykh prats Kharkivskoho natsionalnoho universytetu Povitrianykh Syl, 4(78), Р. 81-86.
5. Ivshchenko, L.I., Petrykin, V.V., Diadia, S.I., & Levchenko, B.M. (2010). Vzaiemozaminiist, standartyzatsiia ta metrolohichne zabezpechennia tekhnichnykh vymiriuvan [Interchangeability, standardization and metro- logical support of technical measurements]. Zaporizhzhia: Vyd. kompleks VAT «Motor Sich». 451 p.
6. Pizintsali, L.V., Aleksandrovska, N.I., & Dobrovolskyi, V.V. (2025). Metrologiia, standartyzatsiia, systemy yakosti: praktykum [Metrology, standardization, quality systems]. Kherson: OLDI-PLUS. 264 p.
7. Zhuravlov, Yu.I., Bohach, V.M., & Duranov, O.P. (2023). Vyrobnychi protsesy u sudnoremonti [Production processes in ship repair]. Odesa: NU «OMA». 185 p.
8. Zasoby dlia vymiriuvannia ta kontroliu liniinykh rozmiriv [Means for measuring and controlling linear dimensions]. Retrieved from https://otherreferats.allbest.ru/manufacture/00034956_0.html
9. Caliper [Wikipedia]. Retrieved from https://uk.wikipedia.org/wiki/ Штан- генциркуль
10. Mitutoyo. (2012). The Origin of Evolution of Caliper. E12029. 38 p.
11. All Things Chinese. Retrieved from https://www.viewofchina.com/house-hold-inventions/
12. Shtanheninstrumenyty. Budova i pravyla korystuvannia [Calipers: construction and rules of use]. Retrieved from https://buklib.net/books
13. Kataloh produktsii MIKROTEKH [MIKROTECH Product Catalogue] (2020). 57 p.
14. Matiushchenko, I. (2016). Rozrobka i vprovadzhennia konverhentnykh tekhnolohii v Ukraini v umovakh novoї promyslovoi revoliutsii [Development and implementation of convergent technologies during the industrial revolution]. Kharkiv: Aleksandrova K.M. 556 p.
15. Kyrychenko, O.S. (2019). Industrial revolutions and trends of technological development. Visnyk ONU im. Mechnykova, 24(3(76)), Р. 37-40.
16. Zubkova, A., Maihurova, D., & Misiunia, R. (2023). Management of digital transformation projects: key differences between Industry 4.0 and 5.0. Modeling the Development of the Economic Systems, 2, Р. 120-130. https://doi.org/10.31891/mdes/2023-8-16
17. DSTU EN ISO 13385-1:2018. Tekhnichni vymohy do GPS. Chastyna 1. Shtanhenetsyrkuli [Calipers. Design and metrological characteristics]. Kyiv: Minekonomrozvytku Ukrainy. 33 p.
18. Tochnist zastosovuvanykh instrumentiv ta sposoby [Accuracy of tools]. Sudnoremont vid A do Ya. Retrieved from https://sudoremont.blogspot.com
19. Shtanhenetsyrkul elektronnyi 0–150 mm Asimeto 307-58-2 [Electronic cali- per]. Retrieved from https://www.aliexpress.com/p/tesla-landing/index.html
20. Shtanhenetsyrkul 0–200 mm INSIZE 1108-200 [Electronic caliper]. Retrieved from https://prom.ua/p2028687418-shtangentsirkul-200-insize.html
21. Shtanhenetsyrkul ADA Mechanic 150 Pro (A00380) [Digital caliper]. Tokarev.in.ua. Retrieved from https://tokarev.in.ua/catalog
22. Jonnesway MTC1150 Mechanical Caliper 150 mm [Digital source]. Retrieved from https://kulibin.com.ua/ua/catalog/shtangentsirkuli/jonnesway-mtc1150/
23. Vorel 150 mm Electronic Caliper. WorldOfTools. Retrieved from https://worldoftools.com.ua
24. Shtanhenetsyrkul SHCKNK-1000/300 Mykronnyi Kompiuteryzovanyi [Electronic caliper]. Retrieved from https://microtech-ua.com
25. ShCC-I Digital Calipers. Retrieved from https://microtech-ua.com
26. Center Distance Measuring Digital Caliper. Retrieved from https://microtech-ua.com
27. Universal Digital Caliper ShCCU. Retrieved from https://microtech-ua.com
28. Digital Caliper Limited Edition «RAZOM DO PEREMOGY». Retrieved from https://microtech-ua.com/index.php?id_product=11773&controller=product&id_lang=2