Огляд методів плазмово-порошкового наплавлення у суднобудуванні та судноремонті
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Опубліковано:
гру 24, 2023
Ключові слова:
плазмово-порошкове наплавлення, порошкові матеріали, нанесення покриття, режими процесу
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Анотація
Плазмово-порошкове наплавлення є високотехнологічним процесом, що використовується для нанесення захисних і відновлювальних покриттів на різні матеріали, найчастіше метали. Цей метод особливо цінується за високу точність, потужність і керованість плазмової дуги, що дає змогу досягати високоякісних покриттів із поліпшеними механічними властивостями та зносостійкістю. Сучасний стан технології плазмово-порошкового наплавлення характеризується постійним прагненням до оптимізації процесів з метою підвищення ефективності наплавлення, поліпшення адгезії покриттів і зниження пористості. Розвиток комп'ютерних технологій і автоматизації сприяв удосконаленню управління плазмовою дугою і точності подачі порошкових матеріалів. Однак проблеми в цій галузі залишаються актуальними. Однією з головних задач є управління тепловими режимами процесу, оскільки надлишковий тепловий вплив може призвести до деформації основного матеріалу і погіршення власти- востей покриття. Також значна увага приділяється розробці нових композиційних порошків, які забезпечували б поліпшені експлуатаційні характеристики та водночас були б сумісні з екологічними стандартами. Проблема забезпечення рівномірності розподілу порошку по плазмовому струменю, як і раніше, є актуальною, оскільки це безпосередньо впливає на якість і властивості покриттів. Вивчення взаємодії між плазмовим струменем і порошковим матеріалом залишається предметом наукових досліджень, включаючи динаміку частинок і теплообмін. Загалом, плазмово-порошкове наплавлення продовжує розвиватися як важливий інструментальний метод у матеріалознавстві, здатний задовольнити зростаючі вимоги промисловості до якості, довговічності та відновлення виробів.
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Як цитувати
Стальніченко, О., Науменко, Є., Крейцер, К., Козішкурт, Є., & Богомолов, Е. (2023). Огляд методів плазмово-порошкового наплавлення у суднобудуванні та судноремонті. Вісник Одеського національного морського університету, (71), 152-171. https://doi.org/10.47049/2226-1893-2023-4-152-171
Розділ
Проблеми відновлення технічного стану суднових технічних засобів
Посилання
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2. Sun, Q., Tang, S., Liu, Q., & Feng, Z. (2020). Improvement of tribological performance of marine diesel engine cylinder liner by plasma spraying Ti- based alloy coatings. Journal of Materials Research and Technology, 9(1), 710-720.
3. Wang, X., Zhang, J., Zhao, X., Yang, Y., & Liu, C. (2021). Performance of TiB2 / Ti-composite coatings prepared by plasma-powder surfacing on a ship rudder. Surface and Coatings Technology, 417.
4. Gao, J., Wu, S., Yu, H., & Tang, X. (2019). The microstructure and properties of Ni-based alloy/SiC composite coatings prepared by plasma- powder surfacing on ship propeller. Surface and Coatings Technology, 357, 1069-1077.
5. Wu, S., Zhang, J., Yu, H., Gao, J., & Tang, X. (2020). Preparation and properties of Ni-based alloy/GO composite coatings by plasma-powder surfacing on ship valve. Surface and Coatings Technology, 399.
6. Yu, H., Gao, J., Wu, S., Tang, X., & Li, S. (2021). Effects of tungsten carbide on the microstructure and properties of plasma-powder surfacing Ni-based alloy coatings. Surface and Coatings Technology, 409.
7. Natarajan, S., Vijayaraghavan, L., Sivakumar, G., & Sundarajan, G. (2016). Tribological behaviour of plasma sprayed cobalt-based alloy coatings // Journal of Manufacturing Processes, 21, 86-93. DOI: 10.1016/j. jmapro. 2016.03.002
8. Alharbi, H. F., Alhazza, K. A., Alkahtani, A., & AlQahtani, N. (2021). Investigation of the tribological behaviour of HVOF-sprayed cobalt-based alloys in 3,5 % NaCl solution. Surface Engineering, 37(3), 196-206. DOI: 10.1080/02670844.2019.1693441
9. Manivasagam, G., Dhinakaran, G., Sivakumar, G., & Sundarajan, G. (2016). Effect of plasma spraying parameters on microstructure and mechanical properties of 316L stainless steel coatings. Surface and Coatings Technology, 299, 46-54. DOI: 10.1016/j.surfcoat.2016.05.077
10. Abdulrahman, A. O., Abdulgader, H. A., Masoud, M. S., Sreekumar, P. A., & Manivasagam, G. (2020). Investigation of mechanical properties of plasma- sprayed AA7075 aluminum alloy coatings // Journal of Materials Engineering and Performance, 29(9), 5869-5879. DOI: 10.1007/s11665-020- 04972-1.
11. Huang, H., Zhang, W., Zhang, Y., Zhang, H., Huang, Y., & Hu, Z. (2019). Effects of graphene oxide addition on tribological properties of nickel-based alloy coatings by plasma spraying // Journal of Materials Engineering and Performance, 28(6), 3336-3345. DOI: 10.1007/s11665-019-03970-w.
12. Pawłowski A. Plasma spraying of metallic and ceramic materials // Surface and Coatings Technology. Vol. 54-55. P. 1-14. 1992.
13. Lotsch B.V. Plasma spraying of oxide ceramics - a review of mechanisms and applications // Journal of Materials Science. Vol. 23. № 12. P. 4175- 4196, 1988.
14. Yang C.Y., Zhang J., Huang X. and Li X. Microstructure and mechanical properties of WC-Co coatings prepared by high velocity oxygen fuel and plasma spraying // Surface and Coatings Technology. Vol. 206. № 6. P. 1415-1420. 2011.
15. Berndt C.C. Plasma spraying and the properties of plasma-sprayed coatings // Journal of Thermal Spray Technology. Vol. 8. № 4. P. 494-508. 1999.
16. Dorfman M., Bulavchenko A. and Gromov A. Effect of the plasma spray parameters on microstructure and properties of Al2O3 and Cr2O3 coatings // Journal of Thermal Spray Technology. Vol. 25. № 7. p. 1373-1385. 2016.
17. Sampath S. Thermal spray processing of advanced materials: promising technologies and applications // Journal of Materials Science. Vol. 42. № 4. P. 1055-1079. 2007.
18. Vaßen R., Stöver D. and Gadow R. Plasma spraying: a review of basic principles, high-temperature properties and new materials developments // Surface and Coatings Technology. Vol. 76-77. P. 485-498. 1995.
19. Tomašević H., Radović N., Gorgievski M., Rakin M. and Pavlović Z. The application of thermal spray coatings in marine engineering // Journal of Thermal Spray Technology. Vol. 22. №. 7. P. 1069-1076. 2013.
20. Smialek J.L. and Miller R.A. Thermal spray coatings in marine environ- ments // Journal of Thermal Spray Technology. Vol. 7. № 3. P. 369-380. 1998.
21. Al-Fadhalah H.K. M.K., Al-Qutub A.M. and Hussain T. Thermal spray coatings for marine applications: a review// Journal of Coatings. Vol. 2016. Article ID 4723852, 21 pages, 2016.
22. Li D., Li L., Gao Y. and Li X. Marine anticorrosive coatings based on thermal spray technology: a review // Journal of Thermal Spray Technology. Vol. 26. № 1-2. P. 87-98. 2017.
23. McCartney D.G. Thermal spray coatings for marine applications // Surface and Coatings Technology. Vol. 116-119. P. 763-771. 1999.
24. Ozbilen M.E. Use of thermal spray coatings for corrosion protection in marine environments: a review // Materials and Corrosion. Vol. 68. № 1. P. 3-13. 2017.
25. Lima R.S., Lima R.S., Fonseca R.B. and Cavaleiro A.J.A. // Thermal spray coatings for marine environments: a review. Coatings. Vol. 8. № 12. P. 440. 2018.
26. Plahotnyk V.A., Konskaya A.A. (2013) Determination of the temperature field in the surface layer of the workpiece during thermofriction cutting. Bulletin of the East Ukrainian National University named after V. Dalya, 4, 150-152 [in Russian].
27. Chichko A.N., Kukui D.M., Sobolev V.F., Lykhouzov S.G., Sachek O.A. (2012) Modeling of the heating and cooling processes of parts based on the three-dimensional equation of heat conduction in Proterm-1 SAE. Casting and metallurgy. 1. 65-70 [in Russian].
28. Zhuravchak L., Kruk O. (2013) Mathematical modeling of the heat field distribution in a parallelepiped taking into account complex heat exchange at its boundary and internal sources. Bulletin of the National University of Lviv Polytechnic. Computer science and information technology, 771, 291-302 [in Ukrainian].
29. Nikolskyi, O.I., Sheremeta O.P. (2017). Modeling of thermal processes in REA: training manual. Vinnytsia: VNTU, P. 116.
30. Weman K. 1 - Arc welding – an overview. Welding Processes Handbook, Woodhead Publishing. 2003. P. 1-25.
31. Vural M. Welding Processes and Technologies. Comprehensive Materials Processing, edited by Saleem Hashmi, Gilmar Ferreira Batalha, Chester J. Van Tyne and Bekir Yilbas, Elsevier, Oxford. 2014. P. 3-48.
32. Guimaraes P.B. Et al. Obtaining Temperature Fields as a Function of Efficiency in TIG Welding by Numerical Modeling. Thermal Engineering. 2011. 10. P. 50-54.
33. Kopylov V.Y., Smirnov I.V., Seliverstov I.A., Davydov A.A. (2008) Investigations of parameters of plasma flows of a vacuum arc discharge during plating of powders. Probl. Techniques, 1, 63-78 [in Russian].
34. Kotelnikov V.A., Kotelnikov M.V. (2008) Cylindrical probe in a flow of slowly moving collisional plasma. TVT, 3, 342—346 [in Russian].
35. Paton B.E. (2005) Modern achievements in the area of conflict and related processes. Automatic conflict, 8, 3-19 [in Russian].
36. Restoration of machine parts: reference book / Panteleenko F.I., Lyalyakin V.L., Ivanov V.P.,Konstantinov V.M. // editor. Ivanov V.P. Moscow: Mashinostroenie, 2003. 672 p. [in Russian].
37. Hladkyi P.V. Plasma coating / P.V. Hladkyi, E.F. Perepletchikov, I.A. Ryabtsev. K.: Ekotehnologiya, 2007. 292 p. [in Russian].
38. Kamel G.I. Technological processes and complexes of restoration and strengthening of parts: lecture notes / G.I. Kamel, V.M. Milyutin. Dniprodzerzhynsk: DDTU, 2014, 167 p. [in Ukrainian].
39. Zusyn V.Ya. Welding and surfacing of aluminum and ego alloys / V.Ya. Zusyn, V.A. Serenko. Mariupol: Renata Publishing House, 2004,468 p. [in Russian].
40. Korzh V.M. (2005) Application of coating : educational guide. K.: Aristei, 204 p. [in Russian].
41. Kuskov, Yu.M., Skorokhodov V.N., Ryabtsev I.A., Sarychev I.S. (2001) Electroslag coating. M.: Nauka i tekhnologiya, 180 p. [in Russian].
42. Ryabtsev I.A. (2004) Coating of machine and mechanism parts. K.: Ecotechnology, 160 p. [in Russian].
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